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Door and Window Hardware Industry Achieves Significant Improvement in Production Efficiency
Release time:
2025-11-24
Digital transformation has become the core path for the door and window hardware industry to reduce costs, increase efficiency and enhance competitiveness. Faced with challenges such as fluctuations in raw material costs and labor shortages, the industry has accelerated the digital and intelligent upgrading of production and manufacturing, achieving dual improvements in production efficiency and product quality through technological empowerment.
Intelligent production lines have become the core carrier of production and manufacturing. The penetration rate of intelligent production equipment such as automated stamping, precision forging and robot spraying has continued to increase, replacing traditional manual operations. Taking the production of hardware handles as an example, the automated production line can realize the whole-process unmanned operation from raw material processing, forming, surface treatment to finished product inspection. The production cycle is shortened from 30 seconds/piece of the traditional production line to 12 seconds/piece, and the daily output is increased by 150%. At the same time, the precise control capability of automated equipment has greatly improved product precision, with key dimensional tolerances controlled within ±0.01mm, and the product qualification rate has increased from 95% to more than 99.5%, significantly reducing the scrap rate and production costs.
The full deployment of MES systems has realized the refined management of the production process. Through this system, enterprises can real-time monitor production progress, equipment operation status, raw material consumption and other data, realizing dynamic adjustment of production plans. When the equipment malfunctions, the system can automatically issue an early warning and push maintenance plans, reducing equipment failure rate by 40% and effectively reducing production interruption time. The digital collection and analysis of production data also provides data support for enterprises to optimize production processes and reduce energy consumption. For example, by analyzing the energy consumption data of different production links and optimizing process parameters, the average power consumption per unit product is reduced by 12% and water resource consumption by 18%, realizing green and efficient production.
Intelligent warehousing and logistics systems have improved supply chain efficiency. The application of equipment such as automated three-dimensional warehouses and AGV handling robots has realized the intelligent storage, sorting and transportation of raw materials and finished products. The intelligent warehousing system can automatically dispatch raw materials according to the production plan, increasing inventory turnover rate by 30% and improving warehouse space utilization by 50%, effectively reducing inventory backlogs and capital occupation. At the same time, the seamless connection between the warehousing system, production system and sales system has realized the whole-process collaboration from order reception, production scheduling to product delivery, shortening the average order delivery cycle by 25% and significantly improving customer satisfaction.
Digital technology promotes the unification of industry standards and quality improvement. By establishing a digital quality inspection system and adopting advanced inspection technologies such as machine vision and laser measurement, the whole-process traceability of product quality is realized. Each batch of products can query all data in the production process through a unique identification code, including raw material batch, production equipment, inspection results, etc., providing a strong guarantee for quality control. At the same time, digital platforms have promoted the sharing and exchange of technical experience in the industry, promoted the unification of production processes and product standards, and accelerated the transformation and upgrading of the industry. In the future, with the further application of digital twin, industrial Internet and other technologies, the door and window hardware industry will achieve a higher level of intelligent production and management, continuously enhancing the overall competitiveness of the industry.
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